Vehicles at work and reversing – three companies fined in same week after two separate fatalities

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In the last week, a construction company and groundwork contractor, along with a farm and its owner, have been fined after two separate incidents involving fatalites resulting from being struck by reversing vehicles.

In the first case, the construction company and groundwork contractor failed to ensure the safe movement of pedestrians and vehicles on their site. In the second case, the farm and owner failed to ensure the vehicle was maintained. It was found to be in poor condition, with dirty and badly positioned mirrors, and dirty glass in the cab, resulting in compromised visibility.

Reversing vehicles

What’s the problem?

Nearly a quarter of all deaths involving vehicles at work occur during reversing. Many other reversing accidents do not result in injury but cause costly damage to vehicles, equipment and premises.

Most of these accidents can be avoided by taking simple precautions, such as those below.


Remove the need for reversing altogether, by setting up one-way systems, for example drive-through loading and unloading positions. Where reversing is unavoidable, routes should be organised to minimise the need for reversing.

Ensure visiting drivers are familiar with the layout of the workplace, and with any site rules. Do drivers have to report to reception on arrival?

In locations where reversing cannot be avoided:

  • ‘Reversing areas’ should be planned out and clearly marked.
  • People who do not need to be in reversing areas should be kept well clear.
  • Consider employing a trained signaller (a banksman), both to keep the reversing area free of pedestrians and to guide drivers. Be aware: The use of signallers is not allowed in some industries due to the size of vehicles involved, and the difficulty that drivers have in seeing them.
  • A signaller:
  • Will need to use a clear, agreed system of signalling.
  • Will need to be visible to drivers at all times.
  • Will need to stand in a safe position, from which to guide the reversing vehicle without being in its way.
  • Should wear very visible clothing, such as reflective vests, and ensure that any signals are clearly seen.
  • If drivers lose sight of the signallers they should know to stop immediately.
  • Consider whether portable radios or similar communication systems would be helpful.

The following steps might help to reduce the risk of reversing accidents. The following are examples, but it is unlikely that any single measure will be enough to ensure safety:

Site layouts can be designed (or modified) to increase visibility for drivers and pedestrians, for example:

  • By increasing the area allowed for reversing.
  • By installing fixed mirrors in smaller areas.

Reducing the dangers caused by ‘blind-spots’:

  • Most vehicles already have external side-mounted and rear-view mirrors fitted. These need to be kept clean and in good repair.
  • Refractive lenses fitted to rear windows or closed-circuit television systems can be used to help drivers to see behind the vehicle.
  • If drivers cannot see behind the vehicle, they should leave their cab and check behind the vehicle before reversing.

Reversing alarms can be fitted:

  • These should be kept in working order.
  • Audible alarms should be loud and distinct enough that they do not become part of the background noise.
  • where an audible alarm might not stand out from the background noise, flashing warning lights can be used.

Other safety devices can be fitted to vehicles:

  • For example, a number of ‘sensing’ and ‘trip’ systems are available, which either warn the driver or stop the vehicle when an obstruction is detected close to, or comes in contact with, the reversing vehicle.


  • Stops such as barriers, or buffers at loading bays can be used. They should be highly visible, and sensibly positioned.
  • Where vehicles reverse up to structures or edges, barriers or wheel stops can be used to warn drivers that they need to stop.
  • White lines on the floor can help the driver position the vehicle accurately.

For more information visit the HSE web page: or contact us on 07896 016380 or at, and we’ll be happy to help.

Contains public sector information published by the Health and Safety Executive and licensed under the Open Government Licence



We hope you find our news updates useful. If you know of anyone who may benefit from reading them, please encourage them to register at the bottom-left of our news page ( and we’ll email them a link each time an update is published. If in the unlikely event any difficulties are experienced whilst registering we’ll be more than happy to help and can be contacted on 07896 016380 or at

Traffic management on construction sites – construction company fined £800,000 after worker injured

A construction company has been fined £800,000 after a contractor was run over on a large site in Surrey.

The contractor was a site foreman on the large housing development project when, in December 2014, he was struck by and pulled under a large bulk powder (mortar) carrier. He had been walking along the site road toward the rear of the vehicle which was located on a T junction having just reversed into it. He walked along the nearside of the vehicle as it pulled forward and turned towards the nearside. He was hit by the vehicle and pulled under it.

He suffered serious life threatening injuries. His skin was removed and split on his left arm and leg, he fractured his left hip requiring a pin to be inserted, and fingers on his left hand were broken. His left leg has been left permanently shorter than his right by 20mm.

Reading Crown Court heard the site, run by the construction company (appointed as the principal contractor), had failed to plan and manage the workplace transport effectively. The Health and Safety Executive (HSE) prosecuting told the court the incident could have been avoided had they monitored and taken action to ensure workers stayed behind the pedestrian barriers and not walked on the road, and prevented large HGVs reversing 100s of metres at a time.

The construction company pleaded guilty to breaches of Regulation 36 (1) of the Construction (Design and Management) Regulations 2007 and was fined £800,000 plus £10,984 costs.

HSE’s inspector John Berezansky said.

“[The contractor] suffered life changing injuries because [the construction company] did not properly manage and monitor the workplace transport on their construction site. When working with such large delivery vehicles and construction plant, especially on projects where there are lots of pedestrians,  the principal contractor much take responsibility and ensure the health and safety of all those involved.”

Traffic management on site

What you need to do

Important statistic: on average, each year, about 7 workers die as a result of accidents involving vehicles or mobile plant on construction sites. A further 93 are seriously injured.

The law says that you must organise a construction site so that vehicles and pedestrians using site routes can move around safely.

The routes need to be suitable for the persons or vehicles using them, in suitable positions and sufficient in number and size.

The term ‘vehicles’ includes: cars, vans, lorries, low-loaders and mobile plant such as excavators, lift trucks and site dumpers etc.

The key message is: construction site vehicle incidents can and should be prevented by the effective management of transport operations throughout the construction process.

Key issues in dealing with traffic management on site are:

  • Keeping pedestrians and vehicles apart
  • Minimising vehicle movements
  • People on site
  • Turning vehicles
  • Visibility
  • Signs and instructions

What you need to know

Each year within the construction industry, approximately ten people die as a result of being struck by vehicles on site. In addition, there are hundreds of preventable accidents and injuries.

Accidents occur from groundworks to finishing works and managers, workers, visitors to sites and members of the public can all be at risk.

Inadequate planning and control is the root cause of many construction vehicle accidents.

Keeping pedestrians and vehicles apart

The majority of construction transport accidents result from the inadequate separation of pedestrians and vehicles.

This can usually be avoided by careful planning, particularly at the design stage, and by controlling vehicle operations during construction work.

The following actions will help keep pedestrians and vehicles apart:

  • Entrances and exits – provide separate entry and exit gateways for pedestrians and vehicles;
  • Walkways – provide firm, level, well-drained pedestrian walkways that take a direct route where possible;
  • Crossings – where walkways cross roadways, provide a clearly signed and lit crossing point where drivers and pedestrians can see each other clearly;
  • Visibility – make sure drivers driving out onto public roads can see both ways along the footway before they move on to it;
  • Obstructions – do not block walkways so that pedestrians have to step onto the vehicle route; and
  • Barriers – think about installing a barrier between the roadway and walkway.

Minimising vehicle movements

Good planning can help to minimise vehicle movement around a site. For example, landscaping to reduce the quantities of fill or spoil movement.

To limit the number of vehicles on site:

  • provide car and van parking for the workforce and visitors away from the work area;
  • control entry to the work area; and
  • plan storage areas so that delivery vehicles do not have to cross the site.

People on site

Employers should take steps to make sure that all workers are fit and competent to operate the vehicles, machines and attachments they use on site by, for example:

  • checks when recruiting drivers/operators or hiring contractors;
  • training drivers and operators;
  • managing the activities of visiting drivers.

People who direct vehicle movements (signallers) must be trained and authorised to do so.

Accidents can also occur when untrained or inexperienced workers drive construction vehicles without authority. Access to vehicles should be managed and people alerted to the risk.

Turning vehicles

The need for vehicles to reverse should be avoided where possible as reversing is a major cause of fatal accidents.

One-way systems can reduce the risk, especially in storage areas.

A turning circle could be installed so that vehicles can turn without reversing.


If vehicles reverse in areas where pedestrians cannot be excluded the risk is elevated and visibility becomes a vital consideration.

You should consider:

  • Aids for drivers – mirrors, CCTV cameras or reversing alarms that can help drivers can see movement all round the vehicle;
  • Signallers – who can be appointed to control manoeuvres and who are trained in the task;
  • Lighting – so that drivers and pedestrians on shared routes can see each other easily. Lighting may be needed after sunset or in bad weather;
  • Clothing – pedestrians on site should wear high-visibility clothing.

Signs and instructions

Make sure that all drivers and pedestrians know and understand the routes and traffic rules on site. Use standard road signs where appropriate

Provide induction training for drivers, workers and visitors and send instructions out to visitors before their visit.

For more information, visit the HSE web page: or contact us on 07896 016380 or at, and we’ll be happy to help.

Contains public sector information published by the Health and Safety Executive and licensed under the Open Government Licence


We hope you find our news updates useful. If you know of anyone who may benefit from reading them, please encourage them to register at the bottom-left of our news page ( and we’ll email them a link each time an update is published. If in the unlikely event any difficulties are experienced whilst registering we’ll be more than happy to help and can be contacted on 07896 016380 or at

Separating pedestrians and vehicles – body manufacturing firm fined after workers crushed between vehicles

A vehicle body manufacturing company in Stoke on Trent has been fined £20,000 after two workers were seriously injured when they were crushed between a moving vehicle and stationary vehicles.

North Staffordshire Magistrates’ Court heard that a colleague of the two men was attempting to manoeuvre an 18 tonne vehicle in the company’s workshop in January 2015 when two employees were pinned and crushed between the manoeuvring vehicle and two other stationary vehicles. One other employee jumped out of the way.

One worker suffered several fractures to his pelvis and ribs as well as internal bladder and kidney lacerations. The other worker suffered crush injuries to his legs.

An investigation by the Health and Safety Executive (HSE) into the incident found that the company had failed to identify and assess workplace transport risks and had failed to put in place protective measures, safe systems of work and proper instruction and training to ensure employee pedestrian safety during vehicle movement.

Separating pedestrians and vehicles

Key messages

  • By law, pedestrians or vehicles must be able to use a traffic route without causing danger to the health or safety of people working near it.
  • Roadways and footpaths should be separate whenever possible.
  • You need to consider protection for people who work near vehicle routes.
  • By law, traffic routes must also keep vehicle routes far enough away from doors or gates that pedestrians use, or from pedestrian routes that lead on to them, so the safety of pedestrians is not threatened.

Questions to ask

Your risk assessment should include answers to these questions:

–              How are pedestrians and cyclists kept away from vehicles?

–              How do you mark out and sign vehicle and pedestrian areas?

–              Where do vehicles and pedestrians have to use the same route?

–              How do you mark out and sign crossing points

–              for drivers?

–              for pedestrians?

–              How do you tell drivers and pedestrians about the routes and the layout? For example:

–              staff who work on site (training)

–              new staff (induction)

–              visitors

–              Apart from collisions, what else presents a health and safety risk? For example:

–              materials falling from vehicles

–              noise

–              fumes

–              How can you manage these risks?

Pedestrians and cyclists

A driver, pedestrian or cyclist needs enough time to react successfully if they meet one another (for example, where there is limited visibility or where other noise might mask the approach of a vehicle).

Wherever it is reasonable to do so, you should provide separate routes or pavements for pedestrians to keep them away from vehicles. The most effective way to do this is to separate pedestrian from vehicle activity, by making routes entirely separate. Where possible, pedestrian traffic routes should represent the paths people would naturally follow (often known as ‘desire lines’), to encourage people to stay on them.

Footbridges and subways

Footbridges and subways are good examples of complete segregation. However, make sure that routes over traffic cannot dislodge high loads. You may also need to consider access for disabled people.

Limited access

Pedestrians should be kept away from areas where vehicles are working unless they need to be there. A good example of this is quarry working, where drivers are usually not allowed out of their vehicles beyond a certain point to make sure they are safe where large surface mining vehicles are operating.

Barriers and markings

Effective ways to keep vehicles away from pedestrian areas include:

  • protective barriers;
  • clear markings to set apart vehicle and pedestrians routes; and
  • raised kerbs to mark vehicle and pedestrian areas.

Where needed, provide suitable barriers or guard rails:

  • at entrances and exits to buildings;
  • at the corners of buildings; and
  • to prevent pedestrians from walking straight on to roads.

Crossing points

Where pedestrian and vehicle routes cross, provide appropriate crossing points for people to use. Pedestrians, cyclists and drivers should be able to see clearly in all directions. Crossing points should be suitably marked and signposted, and should include dropped kerbs where the walkway is raised from the driving surface. Find out more in Signs, signals and markings:

Where necessary, provide barriers or rails to prevent pedestrians from crossing at dangerous points and to direct them to the crossing places. Similarly, you can use deterrent paving to guide pedestrians to the crossing points.

At busy crossing places, consider traffic lights, zebra crossings (or other types of crossing), or suitable bridges or subways as a way of segregating pedestrians from moving vehicles.

Where vehicle roadways are particularly wide, you may need to consider ‘island’ refuges to allow pedestrians and cyclists to cross the road in stages. In some cases, subways or footbridges could be necessary.

Where the number of vehicles, pedestrians or cyclists using a route is likely to change at regular times, consider preventing pedestrians or vehicles from using the routes at these times, to keep them apart. An example might be limiting the use of vehicles on a roadway during a shift changeover, when many pedestrians are likely to be crossing.


Provide separate vehicle and pedestrian doors wherever possible (segregation). Windows on doors can help drivers and pedestrians see whether it is safe for them to approach a door.

If vehicles use routes inside buildings, use signs and markings on the floor to tell both drivers and pedestrians.

On routes used by both pedestrians and automatic (driverless) vehicles, make sure that vehicles do not trap pedestrians. The vehicles should be fitted with safeguards to keep the risk of injury low if a vehicle hits someone.

Provide enough clearance between the vehicles and pedestrians, and take care to make sure that fixtures along the route do not create trapping hazards.

Training and induction


Make sure that visiting pedestrians report to the site office, if this is appropriate. Tell visitors about site safety policies and procedures before they are allowed into areas where vehicles work. Sometimes you may need to make sure that pedestrians, including any visitors, wear high-visibility clothing.

For more information about vehicles at work, visit the HSE web page or contact us on 07896 016380 or at and we’ll be happy to help.

Contains public sector information published by the Health and Safety Executive and licensed under the Open Government Licence